Date of Award

5-6-2024

Degree Type

Capstone Project

First Advisor

Bahram Nassersharif

Abstract

The project aimed to develop an automated measurement device for precisely determining the height and parallelism of seals, addressing challenges in accurately measuring dimensions ranging from 0.56 inches to 5.74 inches in outer diameter. The device needs to achieve high accuracy and precision, meet stringent speed and power requirements, and fit within a compact space. The objectives were to streamline the measurement process, improve efficiency, and reduce reliance on manual labor.

Through iterative design processes, including 30 concepts and rounds of iterations, the team developed a prototype based on the motion and structure of a 3D printer. Utilizing Pugh analysis and guided lectures, the team identified the most promising concepts and refined them to create a sturdy and faster design. Testing and evaluation of the prototype provided insights into what worked and what required improvement.

The design process began with extensive research into automated measurement technologies, including literature and patent searches. Guided by Prof. Nassersharif's lectures, the team established foundational understanding and conducted concept generation and evaluation. Prototyping involved CAD modeling, component selection, and iterative testing to validate design decisions. Collaborative teamwork and engagement with the Magseal team ensured alignment with critical requirements.

The final design incorporated modular components, high-quality materials, and precision machining to meet accuracy and reliability standards. Manufacturing involved machining acrylic and aluminum parts according to CAD drawings, assembly, and wiring. Rigorous testing validated performance against design specifications, leading to adjustments for optimal functionality. In summary, the project successfully delivered an automated measurement device meeting accuracy, speed, and size requirements. Through systematic design iterations, collaborative teamwork, and adherence to design principles, the team achieved the project objectives. The device offers significant potential for enhancing measurement efficiency and reliability in various industrial applications.

Comments

Team Name: AutoMag (Team 18)

Company Sponsor: MagSeal

Sponsor Representative: Jared Desrosiers

Document Reference: URI-MCE-402-018-2024

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